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MES for Batch Manufacturing

Smart Manufacturing

Solution Group

Industry

Manufacturing

PoC Duration

Iotellect Match

15-45 days
↓
AI powered Low Code IoT/IIoT Platform

Enhance plant control, boost efficiency, and raise quality with a comprehensive batching MES solution based on a low code IIoT platform. Ensure compliance through traceability and standardized workflows, reduce human error, and improve resource optimization.

Adopt ISA-88 compliant work order execution, standardize digital recipe and formula management, trace lots as materials flow through complicated reactor chains, end up with compliant electronic signatures and approvals. Deliver a MES-grade solution for internal or market customers.

Iotellect is a low-code IIoT platform for building custom batch manufacturing MES solutions. It helps manufacturers connect PLCs, DCS and SCADA systems, batch equipment, analyzers, barcode and RFID devices, and operator workstations in one platform, then build electronic batch records, recipe and formula management, traceability workflows, dashboards, and analytics for ISA-88 batch execution, quality control, and production optimization.

Build Your IoT Application

Connect Your

MES for Batch Manufacturing Devices

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Flow meters
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Energy meters
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Network equipment
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Industrial PCs and touch panels
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PLCs and IIoT gateways
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CNC machines
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Reactors, blenders and mixers
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Ovens and dryers
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Operators workstations and mobile devices
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Barcode / RFID scanners
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Batch quality analyzers
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Automated weighing equipment
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HVAC and clean room systems
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DCS and SCADA systems
Connect Devices

Connectivity & Management

  • Usage of OPC protocols for interoperability with different hardware and software systems on the factory floor, ensuring seamless communication between devices and systems
  • Data collection from sensors, actuators, and equipment, offering granular visibility into parameters like temperature, pressure, and flow rates during batch production
  • Management and storage of detailed batch recipes and formulas, allowing for standardized production, quick recipe adjustments, and precise control over ingredient quantities and process timing
  • Dynamic management of production schedules based on real-time data, optimizing machine and resource utilization, minimizing idle time, and ensuring efficient execution of batch jobs
  • Automatic generation of electronic batch records that document every step of the production process, making compliance audits easier, reducing manual paperwork, and ensuring all actions are recorded for traceability
  • Collection and processing of real-time data from the production floor, enabling live monitoring of key performance indicators (KPIs), equipment status, and batch progress

Integration

  • Low code integration with Warehouse Management Systems (WMS)
  • Low code integration with Product Lifecycle Management (PLM) systems
  • Low code integration with SCADA systems
  • Low code integration with Distributed Control Systems (DCS)
  • Low code integration with Quality Management Systems (QMS)
  • Low code integration with Human-Machine Interface (HMI)

Analytics

  • Continuous monitoring of Key Performance Indicators (KPIs) like Overall Equipment Effectiveness (OEE), machine utilization, and downtime enables immediate response to production issues
  • Storage of historical data for trend analysis, helping manufacturers identify recurring patterns, optimize processes, and improve future batch performance
  • Analysis of in-process quality by tracking deviations, defect rates, and variations in critical parameters (e.g., temperature, pressure), ensuring product consistency
  • Identification of the root causes of production deviations, quality issues, or downtime by analyzing batch records, sensor data, and machine performance
  • Optimization of material usage by analyzing waste, rework rates, and resource consumption, reducing costs and improving efficiency
  • Usage of predictive algorithms to forecast machine breakdowns or maintenance needs. This reduces unplanned downtime and helps schedule preventive maintenance
  • Identification of waste points or inefficiencies in material handling, ensuring optimal resource utilization
  • Logging of critical process parameters (e.g., temperature, pressure, mixing times) and allows manufacturers to analyze trends across batches. This enables root cause analysis for deviations and process improvements
  • Advanced analytics to suggest improvements in batch sequencing, process flows, or equipment usage based on historical and real-time data, leading to better production schedules and optimized operations

UI/UX

  • Live updates on production status, key performance indicators (KPIs), batch progress, and equipment performance through graphical dashboards
  • Creating, modifying, and managing of batch recipes through user-friendly interface, with features to ensure accuracy in ingredient ratios and process parameters
  • Availability of Gantt charts or drag-and-drop functionality to schedule and adjust production runs, allocate resources, and manage timelines
  • Easy tracking of raw materials, batch records, and production history through intuitive search and reporting tools, ensuring full traceability
  • Features for real-time quality checks, visual display of defect data, and integration with Statistical Process Control (SPC)

Key Features for Your
Batch Manufacturing MES Solution

Smart Manufacturing

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Related Demos

Optimize your manufacturing with real-time insights and data-driven tools. Track performance, reduce downtime, and improve efficiency across all operations with detailed analytics, visualizations, and predictive maintenance.

Get comprehensive views of production statistics, tracking top products, component output, factory performance, and trends over time, all visualized beautifully in web dashboards.

Customers and Partners

  • System Integrators
  • Small or Medium Businesses
  • Independent Software Vendors
  • Engineering Companies
  • Original Equipment Manufacturers
  • Manufacturing Firms
  • Industrial Enterprises

Solution Users and Developers

  • Dedicated low code developers
  • SCADA/HMI engineers
  • Data scientists and analysts
  • Industrial automation specialists
  • Industry 4.0 and IIoT solution architects
  • MES professionals and consultants
  • Batch manufacturing experts
Customer success team
Community
Online training

Assistance

Packaging Line Management

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Related Case Studies

SMITEC's SWM — a modular Industry 4.0 software suite — was built for SMI Group in Italy on the Iotellect SCADA/HMI platform.

Customer
SMI Group
Country
Italy
Industry
Manufacturing
Solution Type
Industrial Automation

Common Questions

What is a batch manufacturing MES?

A batch manufacturing MES is a manufacturing execution system designed to manage batch-based production processes. It helps manufacturers execute work orders, control recipes, track materials and lots, capture production data, and improve traceability, quality, and operational efficiency.

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