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MES for Continuous Manufacturing

Solution Group

Industry

Smart Manufacturing
Manufacturing

PoC Duration

Iotellect Match

15-45 days
↓
AI powered Low Code IoT/IIoT Platform

Enable plant automation with an off-the-shelf MES product based on a low code IIoT platform and ISA-compliant digital twins of your processes and facilities. Leverage advanced order planning and scheduling, bottom-to-top OEE details visibility, production tracking and tracing, flexible integration with PLC/SCADA and EAM/ERP levels, HMI-based process control, as well as management for batching, quality and material balances. Optimize processes via machine learning and classic SPC. Build and operate your solution in cloud, hybrid or on-premise mode.

Iotellect is a low code IoT/IIoT platform and ecosystem that includes out-of-the-box industrial automation and digitization products, such as SCADA, MES and BI. It allows business-oriented IoT professionals to join the solution development process by converting their Industry 4.0 knowledge directly into product features and specific value delivered to your end customers.

Build Your IoT Application

Connect Your

Plant Infrastructure

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PLCs
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Distributed Control Systems (DCS)
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Control panels
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Automated Guided Vehicles (AGVs)
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SCADA/HMI systems
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RFID and barcode readers
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Smart and connected machines
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Employee tablets and smartphones
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Shop floor MES workstations
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Smart storage and shelving systems
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Industrial IoT gateways
Connect Devices

Connectivity & Management

  • Support for various industrial communication protocols (e.g., OPC, MQTT) for data exchange between devices and systems
  • Usage of industry standards and APIs to ensure compatibility with different hardware and software systems
  • Dynamic adjustment of production schedules based on real-time data and changing demands
  • Comprehensive tracking of materials, batches, and processes for quality assurance and compliance
  • Tracking of KPIs such as Overall Equipment Effectiveness (OEE), yield rates, and downtime
  • Report generation and analyses of production data to identify trends, optimize processes, and support decision-making

Integration

  • Low code integration with Business Intelligence (BI) tools
  • Low code integration with Supply Chain Management (SCM) systems
  • Low code integration with SCADA systems
  • Low code integration with Distributed Control Systems (DCS)
  • Low code integration with Maintenance Management Systems (MMS)
  • Low code integration with Quality Management Systems (QMS)
  • Low code integration with Human Resource Management Systems (HRMS)

Analytics

  • Analysis of historical data to identify patterns and trends over time, helping to understand long-term performance and predict future behavior
  • Root cause identification of production issues or quality defects by analyzing data from various sources
  • Recommendations for resolving production problems based on historical and real-time data
  • Measurement and analysis of Overall Equipment Effectiveness (OEE) to assess how well equipment is performing relative to its potential
  • Evaluation of time taken for production cycles, helping to identify opportunities for reducing cycle times and improving throughput
  • Analysis of raw material usage and other resources to minimize waste and optimize utilization
  • Monitoring of energy usage to identify inefficiencies and opportunities for reducing energy costs

UI/UX

  • Simulation of different production scenarios and their potential outcomes to support decision-making and planning
  • Visual representations of data, such as line charts, bar graphs, and heat maps, to make complex information more accessible
  • Display of real-time data on production metrics, such as overall equipment effectiveness (OEE), production rates, and quality indicators
  • Enabling of users to click on data points or metrics to view more detailed information or perform further analysis
  • Graphical interfaces for controlling and monitoring process parameters, including sliders, dials, and toggle switches
  • Availability of structured forms for entering data, such as production logs, maintenance records, or quality checks
  • In-context help and guidance for using various features and functions within the MES

Key Features for Your
Continuous Manufacturing MES Solution

Smart Manufacturing

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Related Demos

Optimize your manufacturing with real-time insights and data-driven tools. Track performance, reduce downtime, and improve efficiency across all operations with detailed analytics, visualizations, and predictive maintenance.

Get comprehensive views of production statistics, tracking top products, component output, factory performance, and trends over time, all visualized beautifully in web dashboards.

Customers and Partners

  • System Integrators
  • Small or Medium Businesses
  • Independent Software Vendors
  • Engineering Companies
  • Large Enterprises
  • Original Equipment Manufacturers

Solution Users and Developers

  • Dedicated low code developers
  • SCADA/HMI engineers
  • Data scientists and analysts
  • Industrial automation specialists
  • Industry 4.0 and IIoT solution architects
  • MES professionals and consultants
  • Continuous manufacturing experts
Customer success team
Community
Online training

Assistance

info@iotellect.com
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