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MES for Discrete Manufacturing

Solution Group

Industry

Smart Manufacturing
Manufacturing

PoC Duration

Iotellect Match

15-45 days
↓
AI powered Low Code IoT/IIoT Platform

Leverage a mature MES solution based on a low code IIoT platform. Adopt ISA-95 compliant enterprise resources model to manage work order execution, drive planning and scheduling, measure performance and OEE, and build product genealogy for tracking and tracing goods from sales back to provisioning.

Boost production efficiency by enhancing quality control, optimizing inventory management, reducing downtime, and ensuring regulatory compliance. Implement an in-house solution for either your own business or your customers, or opt in to developing an own unique MES-class product offering.

Iotellect is a low code IoT/IIoT platform and ecosystem that includes out-of-the-box industrial automation and digitization products, such as SCADA, MES and BI. It allows business-oriented IoT professionals to join the solution development process by converting their Industry 4.0 knowledge directly into product features and specific value delivered to your end customers.

Build Your IoT Application

Connect Your

Discrete MES Devices

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PLCs
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RFID/NFC tags and readers
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Barcode scanners
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IIoT gateways
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Energy meters
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Automated Guided Vehicles (AGVs)
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Network equipment
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Sensors and sensor hubs
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Cameras and machine vision systems
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Connected machines
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Industrial PCs and touch panels
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Industrial robots
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Andon lights
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Operator wearables, smartphones and tablets
Connect Devices

Connectivity & Management

  • Connection with with PLCs, sensors, and HMIs to provide live updates on production processes, equipment status, and material usage
  • Management and monitoring of multiple production lines and processes from a single interface, improving efficiency and oversight
  • Facilitation of direct communication between machines for coordinated operations and data sharing without human intervention
  • Support for various network protocols and standards for reliable communication between MES components and other IT infrastructure
  • Status and performance tracking of MES components, identifying and alerting users to potential issues or system failures

Integration

  • Low code integration with Supply Chain Management (SCM) systems
  • Low code integration with Computerized Maintenance Management Systems (CMMS)
  • Low code integration with Product Lifecycle Management (PLM) systems
  • Low code integration with Enterprise Resource Planning (ERP) systems
  • Low code integration with Building Management Systems (BMS)
  • Low code integration with Quality Management Systems (QMS)
  • Low code integration with Advanced Planning and Scheduling (APS) systems

Analytics

  • Tracking of key metrics such as throughput, cycle times, and equipment uptime to evaluate production efficiency and identify bottlenecks
  • Analysis of data from quality checks and inspections to detect defects, monitor quality trends, and ensure product consistency
  • Calculation of Overall Equipment Effectiveness (OEE) and other efficiency metrics to assess and improve manufacturing performance
  • Usage of historical and real-time data to forecast equipment failures and schedule maintenance proactively, reducing unplanned downtime
  • Measurement of labor efficiency, tracking operator performance and productivity to optimize workforce allocation and training
  • Monitoring of inventory levels, material usage, and supply chain performance to reduce excess inventory and improve material management
  • Analysis energy usage patterns to identify opportunities for cost savings and enhance energy efficiency in manufacturing processes
  • Identification of patterns and trends in production data over time, supporting strategic planning and continuous improvement initiatives
  • Breakdown of production costs, including material, labor, and overhead, to identify cost-saving opportunities and improve profitability

UI/UX

  • Display of live data on production metrics, equipment status, and process performance, providing an overview of operations at a glance
  • Visualization of manufacturing workflows, including machine locations, production lines, and material flows, with real-time updates and status indicators
  • Centralized view of all system alarms and notifications, with tools for acknowledging and investigating issues
  • Support for interfaces to manually control and adjust equipment settings, such as machine speeds and production parameters, directly from the MES
  • Users can input and update production data, quality checks, and other operational information through user-friendly forms
  • Display of scheduled maintenance tasks, equipment status, and work orders, helping manage and track maintenance activities

Key Features for Your
Discrete Manufacturing MES Solution

Smart Manufacturing

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Related Demos

Optimize your manufacturing with real-time insights and data-driven tools. Track performance, reduce downtime, and improve efficiency across all operations with detailed analytics, visualizations, and predictive maintenance.

Get comprehensive views of production statistics, tracking top products, component output, factory performance, and trends over time, all visualized beautifully in web dashboards.

Customers and Partners

  • System Integrators
  • Small or Medium Businesses
  • Independent Software Vendors
  • Engineering Companies
  • Original Equipment Manufacturers
  • Manufacturing Firms
  • Industrial Enterprises

Solution Users and Developers

  • Dedicated low code developers
  • SCADA/HMI engineers
  • Data scientists and analysts
  • Industrial automation specialists
  • Industry 4.0 and IIoT solution architects
  • MES professionals and consultants
  • Discrete manufacturing experts
Customer success team
Community
Online training

Assistance

info@iotellect.com
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