Overall Equipment Effectiveness

Solution Group

Industry

Smart Manufacturing
Manufacturing

PoC Duration

Iotellect Match

10-20 days
AI powered Low Code IoT/IIoT Platform

Enhance equipment efficiency by maximizing machine utilization, improving production performance, ensuring higher product quality, and enabling detailed bottom-to-top OEE visibility from individual machines up to the whole industrial enterprise. By identifying bottlenecks and inefficiencies, lower operational costs, increase throughput, and boost workforce productivity. Support lean manufacturing initiatives by promoting waste reduction and continuous improvement.

Iotellect is a low code IoT/IIoT platform and ecosystem that includes out-of-the-box industrial automation and digitization products, such as SCADA, MES and BI. It allows business-oriented IoT professionals to join the solution development process by converting their Industry 4.0 knowledge directly into product features and specific value delivered to your end customers.

Build Your IoT Application

Connect Your

Machines and Data Sources

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PLCs
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Distributed Control Systems (DCS)
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Industrial PCs
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Connected machines and tools
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HMI panels
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SCADA/HMI systems
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CNCs and robotic systems
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MES operator workstations
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Employee tablets and smartphones
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Barcode scanners and RFID readers
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Edge devices and IIoT gateways
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Data loggers
  • Collection of real-time data from equipment, including operational status, production output, cycle times, and downtime
  • Usage of predictive algorithms on machine data to anticipate failures or maintenance needs before they happen
  • Configuration of alerts for deviations in OEE metrics (availability, performance, quality) to trigger automatic notifications
  • Centralized management to monitor and compare OEE metrics across multiple facilities or production lines from a single interface
  • Maintenance of detailed logs and historical data for all machine activities, maintenance events, and production metrics

Connectivity and Management

  • Low code integration with Business Intelligence (BI) tools
  • Low code integration with Supply Chain Management (SCM) systems
  • Low code integration with Energy Management Systems (EMS)
  • Low code integration with SCADA system
  • Low code integration with Maintenance Management Systems (MMS)
  • Low code integration with Manufacturing Execution Systems (MES)
  • Low code integration with Quality Management Systems (QMS)

Integration

  • Tracking and categorization of equipment downtime by reason (e.g., maintenance, failures, or setup time) for downtime analysis
  • Analysis of historical performance data to identify trends and patterns in machine efficiency and productivity over time
  • Monitoring of product quality in real-time, identifying defects or deviations from set quality standards
  • Measurement of the actual vs. expected cycle times for production processes, tracking how fast machines are operating compared to their designed capacity
  • Automatic analysis of data to identify the underlying causes of inefficiencies, downtime, or quality issues
  • Comparing of OEE metrics across different shifts, machines, or production lines
  • Usage of machine learning to detect unusual patterns or deviations in equipment performance, often before they lead to problems
  • Performance analysis of operators in managing machines, including how quickly they respond to issues and machine-related problems
  • Tracking efficiency of raw materials usage in production and how machine performance impacts inventory levels

Analytics

  • Display of real-time OEE data and metrics (availability, performance, quality) in a highly customizable format
  • Provision for dynamic, real-time visualizations like graphs, charts, and progress bars to represent equipment performance, downtime, and production trends
  • Simplification of dashboards, workflows, and report generation by allowing users to rearrange elements through drag-and-drop functionality
  • Visual and audio alerting for critical machine events, such as unplanned downtime, low performance, or quality issues
  • Availability of features like chat, comment sections, and shared dashboards for team collaboration on equipment performance and troubleshooting
  • Support for interaction through touch-based controls on HMIs (Human-Machine Interfaces) and tablets
  • Performance bench-marking alongside current metrics for easy comparison to goals or industry standards

UI/UX

Key Features
for Your OEE Solution

Customers and Partners

  • System Integrators
  • Original Device Manufacturers
  • Independent Software Vendors
  • Engineering Companies
  • Industrial Enterprises
  • Small and Medium Businesses

Solution Users and Developers

  • Dedicated low code developers
  • SCADA/HMI engineers
  • Data scientists and analysts
  • IoT and Industry 4.0 solution architects
  • Industrial automation specialists
  • Manufacturing experts
  • MES professionals and consultants
Customer success team
Community
Online training

Assistance