Iotellect - Overall Equipment Effectiveness | Smart Manufacturing | Manufacturing

Solution Group

Industry

Smart Manufacturing

Manufacturing

PoC Duration

Iotellect Match

10-20 days

AI powered Low Code IoT/IIoT Platform

Enhance equipment efficiency by maximizing machine utilization, improving production performance, ensuring higher product quality, and enabling detailed bottom-to-top OEE visibility from individual machines up to the whole industrial enterprise. By identifying bottlenecks and inefficiencies, lower operational costs, increase throughput, and boost workforce productivity. Support lean manufacturing initiatives by promoting waste reduction and continuous improvement.

Iotellect is a low code IoT/IIoT platform and ecosystem that includes out-of-the-box industrial automation and digitization products, such as SCADA, MES and BI. It allows business-oriented IoT professionals to join the solution development process by converting their Industry 4.0 knowledge directly into product features and specific value delivered to your end customers.

Build Your IoT Application

Connect Your

Machines and Data Sources

PLCs

Distributed Control Systems (DCS)

Industrial PCs

Connected machines and tools

HMI panels

SCADA/HMI systems

CNCs and robotic systems

MES operator workstations

Employee tablets and smartphones

Barcode scanners and RFID readers

Edge devices and IIoT gateways

Data loggers

Connect Devices

Connectivity & Management

Collection of real-time data from equipment, including operational status, production output, cycle times, and downtime
Usage of predictive algorithms on machine data to anticipate failures or maintenance needs before they happen
Configuration of alerts for deviations in OEE metrics (availability, performance, quality) to trigger automatic notifications
Centralized management to monitor and compare OEE metrics across multiple facilities or production lines from a single interface
Maintenance of detailed logs and historical data for all machine activities, maintenance events, and production metrics

Integration

Low code integration with Business Intelligence (BI) tools
Low code integration with Supply Chain Management (SCM) systems
Low code integration with Energy Management Systems (EMS)
Low code integration with SCADA systems
Low code integration with Maintenance Management Systems (MMS)
Low code integration with Manufacturing Execution Systems (MES)
Low code integration with Quality Management Systems (QMS)

Analytics

Tracking and categorization of equipment downtime by reason (e.g., maintenance, failures, or setup time) for downtime analysis
Analysis of historical performance data to identify trends and patterns in machine efficiency and productivity over time
Monitoring of product quality in real-time, identifying defects or deviations from set quality standards
Measurement of the actual vs. expected cycle times for production processes, tracking how fast machines are operating compared to their designed capacity
Automatic analysis of data to identify the underlying causes of inefficiencies, downtime, or quality issues
Comparing of OEE metrics across different shifts, machines, or production lines
Usage of machine learning to detect unusual patterns or deviations in equipment performance, often before they lead to problems
Performance analysis of operators in managing machines, including how quickly they respond to issues and machine-related problems
Tracking efficiency of raw materials usage in production and how machine performance impacts inventory levels

UI/UX

Display of real-time OEE data and metrics (availability, performance, quality) in a highly customizable format
Provision for dynamic, real-time visualizations like graphs, charts, and progress bars to represent equipment performance, downtime, and production trends
Simplification of dashboards, workflows, and report generation by allowing users to rearrange elements through drag-and-drop functionality
Visual and audio alerting for critical machine events, such as unplanned downtime, low performance, or quality issues
Availability of features like chat, comment sections, and shared dashboards for team collaboration on equipment performance and troubleshooting
Support for interaction through touch-based controls on HMIs (Human-Machine Interfaces) and tablets
Performance bench-marking alongside current metrics for easy comparison to goals or industry standards

Key Features for Your
OEE Solution

Customers and Partners

System Integrators
Original Device Manufacturers
Independent Software Vendors
Engineering Companies
Industrial Enterprises
Small and Medium Businesses

Solution Users and Developers

Dedicated low code developers
SCADA/HMI engineers
Data scientists and analysts
IoT and Industry 4.0 solution architects
Industrial automation specialists
Manufacturing experts
MES professionals and consultants

Customer success team

Community

Online training

Assistance

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improve your business with a perfectly self-tailored

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in-house service

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Proved Worldwide

Across Industries

15 000 000 000 000+

data samples collected and processed

25 000 000+

devices under monitoring and supervision

40 000+

types of devices and data sources connected via more than 50 supported communication protocols

300+

SaaS and on-premise partner products created

80+

countries leverage Iotellect technology

Start Designing Your PoC

MES for Discrete Manufacturing

Group

Smart Manufacturing

Industries

Manufacturing

Match

Remote Equipment Monitoring and Service

Group

Smart Manufacturing

Industries

Manufacturing

Match

Overall Equipment Effectiveness

Solution Group

Industry

PoC Duration

Iotellect Match

Build Your IoT Application

Connect Your

Machines and Data Sources

Connectivity & Management

Integration

Analytics

UI/UX

Key Features for Your OEE Solution

Customers and Partners

Solution Users and Developers

Assistance

Meet

Home Screen

Development

Administration

Key Features for Your
OEE Solution